Comparison of Four-Axis and Five-Axis Machining Centers
I. Definition
A machining center is a type of CNC machine tool that is primarily used for high-precision and high-efficiency machining of mechanical parts or workpieces. According to the number of axes of the machine tool, it can be divided into four-axis and five-axis types.
Four-axis machining center: It usually uses two horizontal and vertical axes (X and Y), one main spindle, and one rotary axis (A or B axis).
Five-axis machining center: On the basis of four-axis, it adds a rotary axis (C axis), which allows the machine tool to perform more complex cutting and machining tasks.
II. Performance Comparison
1. Accuracy
The cutting accuracy of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform cutting in multiple directions simultaneously, significantly improving the accuracy level. It is especially stable and reliable for processing reciprocating small parts, while reducing the number of tool changes during the production process.
2. Working Efficiency
The production efficiency of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform multi-axis rotation and cutting of the workpiece in different directions, thereby improving manufacturing efficiency, shortening the production cycle, and improving manufacturing efficiency. In contrast, four-axis machining centers are more suitable for simple or less-axis processing and manufacturing processes.
3. Application Scope
Five-axis machining centers have a wider range of applications. This is because five-axis machining centers have higher flexibility and functionality, can handle more complex workpieces and curved shapes, and can also easily perform three-dimensional surface processing operations. Therefore, it is widely used in core technology fields such as aerospace, aviation, energy, medical, and automotive, and has more flexible and diverse processing capabilities.
III. Conclusion
Five-axis machining centers have advantages in terms of accuracy, working efficiency, and application scope, but the price is also relatively high. Four-axis machining centers have lower prices, but their functions and application ranges are relatively limited. The choice of four-axis or five-axis machining center needs to be considered comprehensively based on specific processing requirements and budget.
Here are some additional comparison details:
Processing range: Four-axis machining centers can process tetrahedral workpieces, while five-axis machining centers can process pentahedral workpieces, and even hexahedral workpieces can be processed through special programming.
Complexity: Five-axis machining centers can process more complex curves and shapes, such as impellers and propellers.
Cost: The cost of a five-axis machining center is typically 30%-50% higher than that of a four-axis machining center.
Operation: The programming and operation of five-axis machining centers are more complex than those of four-axis machining centers.
Product Advantage
Technical Parameters
Description
CNC Miling
CNC Turning
Materials Available
Aluminum/Cu/Steel/
Stainless,Resin,Nyon,Polypropyene,ABS,oth ers
Auminum/Cu/Steel/
Stainless,Resin,Nyon,Polypropylene,ABS,oth ers
Product Size
1200mm*1000mm*600mm
1200mm*600mm*600mm
Lead Time
2-7 Business Days
2-7 Business Days
Tolerance(mm)
Milling Only Up to 0.001mm
Up to 0.0001mm
With Wire Cutting or EDM Up to 0.002mm
QualityAssurance
Is0 9001.1S0 14000
Quality control
FA TEST
Testing instruents
CMM and 2D Measuring Projector
Raw-material traceabilityidentification
REPORT
Quslity traceability
Inspection Reports
0n-site material inspection
INSPECTION
Functional Inspection
Finished product inspection
Custom Sampling
QA/eC inspeetors
Introduction
CNC milling delivers machined parts at fasterspeed and higher production rate with superioraccuracy consistencyand precision.Wenext's 3axis and full 5-axs milling centres,advanced qualityassurance system, together with our highlyexperienced team of professionals, are readyto takeon all kinds challenging machining jobs for you.Upload your CAD files and getinstant quote withinseconds.
CNC turning is the go-to choice if you are producinga part with cyindrical feature, and it can producecomplexcomponents ofvarying sizes and shapesaccording to yourspecifications.Wenext's widerange ofCNC lathes,advanced quality assurancesystem,together with our highlyexperienced team ofprofessionals.are readyto take on all kinds
challenging machining iobs for you.Upload yourCAD files and getinstant quote as quick as 1s econds
Semvice
Winor customization
Minor customization
Design-prototype customization
Design-prototype customization
Sample-parts customization
Sample-parts customization
Full customization
Full customization
Product Uses
Professional Rapid Prototype Manufacturer in China, multiple choices of materials and processes to support your brilliant rapid prototyping needs.
Product Operate Guide
Prepare materials-Create fixtures-CNC program-CNC machine-(post processing)Surface finish-Quality check-Package and ship.
Product Introduction
Comparison of Four-Axis and Five-Axis Machining Centers
I. Definition
A machining center is a type of CNC machine tool that is primarily used for high-precision and high-efficiency machining of mechanical parts or workpieces. According to the number of axes of the machine tool, it can be divided into four-axis and five-axis types.
Four-axis machining center: It usually uses two horizontal and vertical axes (X and Y), one main spindle, and one rotary axis (A or B axis).
Five-axis machining center: On the basis of four-axis, it adds a rotary axis (C axis), which allows the machine tool to perform more complex cutting and machining tasks.
II. Performance Comparison
1. Accuracy
The cutting accuracy of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform cutting in multiple directions simultaneously, significantly improving the accuracy level. It is especially stable and reliable for processing reciprocating small parts, while reducing the number of tool changes during the production process.
2. Working Efficiency
The production efficiency of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform multi-axis rotation and cutting of the workpiece in different directions, thereby improving manufacturing efficiency, shortening the production cycle, and improving manufacturing efficiency. In contrast, four-axis machining centers are more suitable for simple or less-axis processing and manufacturing processes.
3. Application Scope
Five-axis machining centers have a wider range of applications. This is because five-axis machining centers have higher flexibility and functionality, can handle more complex workpieces and curved shapes, and can also easily perform three-dimensional surface processing operations. Therefore, it is widely used in core technology fields such as aerospace, aviation, energy, medical, and automotive, and has more flexible and diverse processing capabilities.
III. Conclusion
Five-axis machining centers have advantages in terms of accuracy, working efficiency, and application scope, but the price is also relatively high. Four-axis machining centers have lower prices, but their functions and application ranges are relatively limited. The choice of four-axis or five-axis machining center needs to be considered comprehensively based on specific processing requirements and budget.
Here are some additional comparison details:
Processing range: Four-axis machining centers can process tetrahedral workpieces, while five-axis machining centers can process pentahedral workpieces, and even hexahedral workpieces can be processed through special programming.
Complexity: Five-axis machining centers can process more complex curves and shapes, such as impellers and propellers.
Cost: The cost of a five-axis machining center is typically 30%-50% higher than that of a four-axis machining center.
Operation: The programming and operation of five-axis machining centers are more complex than those of four-axis machining centers.
Product Advantage
Technical Parameters
Description
CNC Miling
CNC Turning
Materials Available
Aluminum/Cu/Steel/
Stainless,Resin,Nyon,Polypropyene,ABS,oth ers
Auminum/Cu/Steel/
Stainless,Resin,Nyon,Polypropylene,ABS,oth ers
Product Size
1200mm*1000mm*600mm
1200mm*600mm*600mm
Lead Time
2-7 Business Days
2-7 Business Days
Tolerance(mm)
Milling Only Up to 0.001mm
Up to 0.0001mm
With Wire Cutting or EDM Up to 0.002mm
QualityAssurance
Is0 9001.1S0 14000
Quality control
FA TEST
Testing instruents
CMM and 2D Measuring Projector
Raw-material traceabilityidentification
REPORT
Quslity traceability
Inspection Reports
0n-site material inspection
INSPECTION
Functional Inspection
Finished product inspection
Custom Sampling
QA/eC inspeetors
Introduction
CNC milling delivers machined parts at fasterspeed and higher production rate with superioraccuracy consistencyand precision.Wenext's 3axis and full 5-axs milling centres,advanced qualityassurance system, together with our highlyexperienced team of professionals, are readyto takeon all kinds challenging machining jobs for you.Upload your CAD files and getinstant quote withinseconds.
CNC turning is the go-to choice if you are producinga part with cyindrical feature, and it can producecomplexcomponents ofvarying sizes and shapesaccording to yourspecifications.Wenext's widerange ofCNC lathes,advanced quality assurancesystem,together with our highlyexperienced team ofprofessionals.are readyto take on all kinds
challenging machining iobs for you.Upload yourCAD files and getinstant quote as quick as 1s econds
Semvice
Winor customization
Minor customization
Design-prototype customization
Design-prototype customization
Sample-parts customization
Sample-parts customization
Full customization
Full customization
Product Uses
Professional Rapid Prototype Manufacturer in China, multiple choices of materials and processes to support your brilliant rapid prototyping needs.
Product Operate Guide
Prepare materials-Create fixtures-CNC program-CNC machine-(post processing)Surface finish-Quality check-Package and ship.
