Tetta Tech

5 axis cnc machining service

5-axis CNC machining, as an advanced manufacturing process, has become the technology of choice for many industries in pursuit of high quality and efficient production.

5-Axis CNC Machining - Leading a New Chapter in Precision Manufacturing

As a professional machining service provider, we understand the importance of advanced technology to the manufacturing industry. Here, we would like to introduce you to 5-axis CNC machining technology, which is leading a new chapter in the field of precision manufacturing.

5-axis CNC machining technology is one of the core competencies of our factory. This technology allows the machining of workpieces in five axes (X, Y, Z, A, B), where X, Y, Z axes are responsible for linear motion and A, B axes are responsible for rotary motion. This allows us to take our machining capabilities to the next level and meet the production needs of a wide range of complex parts.

Although 5-axis CNC machining technology offers many advantages, we are well aware of the challenges we face. For this reason, we continue to invest in research and development, upgrade our programming capabilities, and train specialized technical personnel to reduce costs and improve service quality. We firmly believe that through our unremitting efforts, we can provide our customers with better and more competitive machining services.

 High precision: Our 5-axis CNC machining technology reduces errors caused by multiple setups and ensures product accuracy.

 Efficient Material Removal: Our tool design is optimized to remove more material per cut, improving machining efficiency.
 High Quality Surface Finish: We pursue the ultimate in providing you with products with a high surface finish.

Advantages of 5-axis CNC machining services

This type of machining breaks through the limitations of traditional 3-axis machining, allowing the tool to cut in multiple directions, greatly improving the range and accuracy of machining.

Shorten production cycle time: Our 5-axis CNC machining technology is capable of machining multiple surfaces in a single clamping, greatly reducing production lead time and helping customers respond quickly to market changes.
 Streamline processes: Compared to traditional 3-axis machining, our 5-axis machining eliminates the need for complex fixturing, reducing production costs and increasing productivity.
 Handle complex parts: Our 5-axis machines have excellent surface machining capabilities and can easily handle a wide range of complex shapes, providing you with a high-quality machining experience.

Application

5-axis cnc machining services in some of the major areas of application

Aerospace and Defense

Complex part manufacturing: 5-axis CNC machining enables the manufacture of complex parts such as engine blades, turbine disks, fuselage frames and aerodynamic components in aircraft and spacecraft.
Lightweight construction: Aerospace parts often require lightweight designs in order to improve fuel efficiency and performance, and 5-axis CNC machining can accurately machine lightweight but strong structures.
High precision requirements: Aerospace parts require a high degree of precision, and 5-axis CNC machining meets these exacting standards to ensure reliability and safety.
Material Versatility: High-performance materials commonly used for aerospace parts, such as titanium alloys, aluminum alloys and composites, can be accurately processed with 5-axis CNC machining.

Automotive

Engine components: 5-axis CNC machining is used to produce engine blocks, cylinder heads, crankshafts, connecting rods and other key components that require high precision and strength.
Transmission and driveline: The complex geometries of transmission gears and other driveline components can be precisely realized with 5-axis CNC machining.
Customization and prototyping: Automotive design often requires rapid prototyping and customized parts, and 5-axis CNC machining can quickly respond to these needs.
Lightweight design: Five-axis CNC machining plays an important role in the automotive industry's increasing use of lightweight materials to improve fuel efficiency and reduce emissions.

Medical Devices

Precision surgical tools: Scalpels, bone drills, bone nails and other precision surgical tools require high-precision machining, and 5-axis CNC machining can fulfill these requirements.
Implants and Prostheses: Artificial joints, bone implants and other materials that need to be compatible with the human body can be accurately shaped and sized through 5-axis CNC machining.
Customized solutions: Medical devices often need to be customized to the specifics of the patient, and 5-axis CNC machining can provide personalized solutions.
Miniature Parts Manufacturing: Many medical devices contain miniature parts, and 5-axis CNC machining can accurately machine these tiny, complex components.

Jewelry CNC Machining

Complex design processing: 5-axis CNC machine tools are capable of processing complex jewelry designs that are difficult to achieve by traditional hand, including three-dimensional patterns, carvings and openwork structures.
High-precision detail processing: Jewelry production requires a high level of detail, and 5-axis CNC processing can be accurate to the micron level to ensure that every detail meets the design requirements.
Mass production: 5-axis CNC machining allows for fast and efficient mass production while maintaining consistent and high quality products.
Material Diversity: 5-axis CNC machines can process a variety of jewelry materials, such as gold, platinum, silver, gemstones, etc., which is suitable for jewelry making in a wide range of materials.
Customized service: 5-axis CNC machining makes personalized customized jewelry possible, allowing for the rapid production of unique jewelry pieces according to the specific needs of the customer.

CNC Machining for Woodworking

Complex wood structure processing: 5-axis CNC machine tools are capable of processing complex wood structures, such as curved surfaces, three-dimensional shapes and shaped structures, suitable for furniture and decorative items.
Carving and hollowing: 5-axis CNC machining can be used for wood carving artwork, capable of accurately carving fine patterns and textures.
High-efficiency production: Compared with traditional handmade woodworking, 5-axis CNC machining greatly improves production efficiency and shortens delivery time.
Reduced Material Waste: The high precision and flexibility of 5-axis CNC machining results in higher material utilization and reduced waste.
Custom Furniture Manufacturing: With the increased demand for personalization, 5-axis CNC machining is able to quickly produce custom furniture based on customer designs.
Mass Production Consistency: For wood products that require mass production, such as cabinet doors and flooring, 5-axis CNC machining ensures consistency in every product.

Work steps of 5-axis CNC machining

1. Design and programming

Design phase: First, the engineer designs a three-dimensional model of the part using CAD (Computer Aided Design) software.
Programming Phase: The CAD model is then converted into a machining program that can be understood by the CNC machine using CAM (Computer Aided Manufacturing) software. This includes determining tool paths, cutting parameters, rotational speeds, feed rates, etc.
2. Workpiece Preparation

Material Selection: Select the appropriate material according to the design requirements.
Workpiece clamping: Fix the material on the table of the machine to ensure that the workpiece will not move during machining.
3. Setting and calibration

Program Input: Input the machining program generated by CAM software into the control system of CNC machine.
Tool Selection and Installation: Select the appropriate tool according to the machining requirements and install it on the machine tool.
Origin Setting: Setting the origin of the workpiece coordinate system, which is the reference point for tool positioning during machining.
Machine Calibration: Calibrate the machine tool to ensure that the relative positions of the tool and the workpiece are accurate.
4. Machining process

Trial Cutting: Before formal machining, carry out trial cutting to verify the correctness of the program and tool setting.
Continuous machining: The CNC program is started and the machine starts to follow a predetermined path. During the machining process, the operator needs to monitor the running status of the machine to ensure that the machining runs smoothly.
Tool change and adjustment: Depending on the stage of machining, it may be necessary to change different types of tools or adjust machining parameters.
5. Inspection and quality control

Dimensional inspection: After machining, use tools such as calipers, micrometers, and CMMs to check whether the size and shape of the parts meet the design requirements.
Surface quality inspection: Check the surface finish of the parts and whether there are any defects.
6. Post-processing

Deburring: Remove burrs and excess material produced during machining.
Cleaning: Clean off the cutting fluid and debris on the workpiece.
Surface treatment: anodizing, plating, painting and other surface treatments on the workpiece as required.
7. Finished product assembly or delivery

Finished product assembly: If the machining is a component, it needs to be assembled with other parts into a finished product.
Delivery: After completing all the processes, the finished or semi-finished products are delivered to customers.

Contact us

The entire 5-axis CNC machining process requires a high degree of precision and meticulous operation, and each step may affect the quality of the final product and machining efficiency. Therefore, operators and technicians need to have specialized knowledge and skills.

One-stop Machining Service Of Yetta Tech

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