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High precision CNC milling /turning parts Aluminum & stainless steel & brass &hard plastic material
Custom Precision CNC machining service, many kinds of material can be accepted: Aluminum, stainless steel, brass, copper, hard plastics.
The surface finish obtaineddirectlyfrom the machine isconsistent, but it can warydepending on the specificmachine utilized.
Polishing
The process of achieving asmooth and glossysurface byeither rubbing or applying achemical treatment.
anodic oxdation/Sandblasting
Create a consistent matte ors atin surface finish on thedesignated metal part whileeliminating anytool marks.
Plating
Electroplatingis a process inwhich a metal is deposited ontoa conductive surace.improwngsurface properties for wariousapplications
Coloring
Alter the color ofthe workpiecethrough methods such as spra?painting and baking finishing.
Laser Etching
The utilization oflas ers toengrave the workpiece
Screen Printing
The process oftransferring adesign onto a flat surface usinga mesh screen,ink. and asqueegee,typicallyknown ass creen printing.
Product Advantage
Four-Axis and Five-Axis Machining combination machining
I. Definition
A machining center is a type of CNC machine tool that is primarily used for high-precision and high-efficiency machining of mechanical parts or workpieces. According to the number of axes of the machine tool, it can be divided into four-axis and five-axis types.
Four-axis machining center: It usually uses two horizontal and vertical axes (X and Y), one main spindle, and one rotary axis (A or B axis).
Five-axis machining center: On the basis of four-axis, it adds a rotary axis (C axis), which allows the machine tool to perform more complex cutting and machining tasks.
II. Performance Comparison
1. Accuracy
The cutting accuracy of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform cutting in multiple directions simultaneously, significantly improving the accuracy level. It is especially stable and reliable for processing reciprocating small parts, while reducing the number of tool changes during the production process.
2. Working Efficiency
The production efficiency of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform multi-axis rotation and cutting of the workpiece in different directions, thereby improving manufacturing efficiency, shortening the production cycle, and improving manufacturing efficiency. In contrast, four-axis machining centers are more suitable for simple or less-axis processing and manufacturing processes.
3. Application Scope
Five-axis machining centers have a wider range of applications. This is because five-axis machining centers have higher flexibility and functionality, can handle more complex workpieces and curved shapes, and can also easily perform three-dimensional surface processing operations. Therefore, it is widely used in core technology fields such as aerospace, aviation, energy, medical, and automotive, and has more flexible and diverse processing capabilities.
III. Conclusion
Five-axis machining centers have advantages in terms of accuracy, working efficiency, and application scope, but the price is also relatively high. Four-axis machining centers have lower prices, but their functions and application ranges are relatively limited. The choice of four-axis or five-axis machining center needs to be considered comprehensively based on specific processing requirements and budget.
Here are some additional comparison details:
Processing range: Four-axis machining centers can process tetrahedral workpieces, while five-axis machining centers can process pentahedral workpieces, and even hexahedral workpieces can be processed through special programming.
Complexity: Five-axis machining centers can process more complex curves and shapes, such as impellers and propellers.
Cost: The cost of a five-axis machining center is typically 30%-50% higher than that of a four-axis machining center.
Operation: The programming and operation of five-axis machining centers are more complex than those of four-axis machining centers.
Technical Parameters
close tolerance machining on manual & cnc chuckers, lathes & mills as well as welding, lapping, grinding & qc to mil-45208a beveling machine, burnishing machine, chamfering machine, lapping machine, metal polishing machine, skiving machine, super finishing machine, tool presetter, turret
Machine shop: general, precision, lathe & mill machining automatic lathe or chucking machine, horizontal turning center, tracer or duplicating or contouring lathe, turret lathe, vertical turning center, automatic bar machine, turning machines, sawing machines, milling machines, planing machines
Surface Finish
Surface treatment
Finishes required
Detail
As machined
The surface finish obtaineddirectlyfrom the machine isconsistent, but it can warydepending on the specificmachine utilized.
Polishing
The process of achieving asmooth and glossysurface byeither rubbing or applying achemical treatment.
anodic oxdation/Sandblasting
Create a consistent matte ors atin surface finish on thedesignated metal part whileeliminating anytool marks.
Plating
Electroplatingis a process inwhich a metal is deposited ontoa conductive surace.improwngsurface properties for wariousapplications
Coloring
Alter the color ofthe workpiecethrough methods such as spra?painting and baking finishing.
Laser Etching
The utilization oflas ers toengrave the workpiece
Screen Printing
The process oftransferring adesign onto a flat surface usinga mesh screen,ink. and asqueegee,typicallyknown ass creen printing.
Product Advantage
Four-Axis and Five-Axis Machining combination machining
I. Definition
A machining center is a type of CNC machine tool that is primarily used for high-precision and high-efficiency machining of mechanical parts or workpieces. According to the number of axes of the machine tool, it can be divided into four-axis and five-axis types.
Four-axis machining center: It usually uses two horizontal and vertical axes (X and Y), one main spindle, and one rotary axis (A or B axis).
Five-axis machining center: On the basis of four-axis, it adds a rotary axis (C axis), which allows the machine tool to perform more complex cutting and machining tasks.
II. Performance Comparison
1. Accuracy
The cutting accuracy of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform cutting in multiple directions simultaneously, significantly improving the accuracy level. It is especially stable and reliable for processing reciprocating small parts, while reducing the number of tool changes during the production process.
2. Working Efficiency
The production efficiency of five-axis machining centers is generally higher than that of four-axis machining centers. This is because five-axis machining centers can perform multi-axis rotation and cutting of the workpiece in different directions, thereby improving manufacturing efficiency, shortening the production cycle, and improving manufacturing efficiency. In contrast, four-axis machining centers are more suitable for simple or less-axis processing and manufacturing processes.
3. Application Scope
Five-axis machining centers have a wider range of applications. This is because five-axis machining centers have higher flexibility and functionality, can handle more complex workpieces and curved shapes, and can also easily perform three-dimensional surface processing operations. Therefore, it is widely used in core technology fields such as aerospace, aviation, energy, medical, and automotive, and has more flexible and diverse processing capabilities.
III. Conclusion
Five-axis machining centers have advantages in terms of accuracy, working efficiency, and application scope, but the price is also relatively high. Four-axis machining centers have lower prices, but their functions and application ranges are relatively limited. The choice of four-axis or five-axis machining center needs to be considered comprehensively based on specific processing requirements and budget.
Here are some additional comparison details:
Processing range: Four-axis machining centers can process tetrahedral workpieces, while five-axis machining centers can process pentahedral workpieces, and even hexahedral workpieces can be processed through special programming.
Complexity: Five-axis machining centers can process more complex curves and shapes, such as impellers and propellers.
Cost: The cost of a five-axis machining center is typically 30%-50% higher than that of a four-axis machining center.
Operation: The programming and operation of five-axis machining centers are more complex than those of four-axis machining centers.
Technical Parameters
close tolerance machining on manual & cnc chuckers, lathes & mills as well as welding, lapping, grinding & qc to mil-45208a beveling machine, burnishing machine, chamfering machine, lapping machine, metal polishing machine, skiving machine, super finishing machine, tool presetter, turret
